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		<title>VWnettet &#187; Topic: portning af toppe</title>
		<link>http://vwnettet.dk/topic/157784</link>
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		<pubDate>Sat, 25 Apr 2026 16:02:38 +0000</pubDate>
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			<title>Bornholmer on "portning af toppe"</title>
			<link>http://vwnettet.dk/topic/157784#post-507278</link>
			<pubDate>Thu, 13 Aug 2009 17:33:07 +0000</pubDate>
			<dc:creator>Bornholmer</dc:creator>
			<guid isPermaLink="false">507278@http://vwnettet.dk/</guid>
			<description><p>ja men forældede link har det med at gå i kludder , især hvis der er billeder på..</p>
<p>internettet er desværre sjældent et sted hvor ting kan gemmes for tid og evighed
</p></description>
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			<title>Anonymous on "portning af toppe"</title>
			<link>http://vwnettet.dk/topic/157784#post-507277</link>
			<pubDate>Thu, 13 Aug 2009 17:31:17 +0000</pubDate>
			<dc:creator>Anonymous</dc:creator>
			<guid isPermaLink="false">507277@http://vwnettet.dk/</guid>
			<description><p>tak for det bornholmer , synes bare jeg mindes der var en masse billeder også<br />
lars
</p></description>
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			<title>Bornholmer on "portning af toppe"</title>
			<link>http://vwnettet.dk/topic/157784#post-507269</link>
			<pubDate>Thu, 13 Aug 2009 17:20:25 +0000</pubDate>
			<dc:creator>Bornholmer</dc:creator>
			<guid isPermaLink="false">507269@http://vwnettet.dk/</guid>
			<description><p>I port my own heads, it is not brain surgury you know..</p>
<p>The pros can maybe get 10-20% more flow out of the heads than you can by yourself, but it is really great fun, and much cheaper to try it out yourself.<br />
And even a simple porting job gives a big result...</p>
<p>So come on, get your grinder out of the closet.....</p>
<p>Regarding valves:<br />
Standard 35,5-32 valves in a decent portet head will work to more than 100hp<br />
40-35,5 valves (044) can flow to more than 150hp.</p>
<p>Valves that are too big can even hurt the flow...!</p>
<p>I will prefer a nicely ported head with "small" valves compared to a unported head with big valves anytime..</p>
<p>This is a bunch of pictures that describes how I usually port the heads on my own engines. This is what can be done with only basic tools and lot of patience.!<br />
Remember to wear protective glasses and earprotection!<br />
Click on the thumbnails to get the " big picture"........;-)<br />
Questions? Comments?...here!</p>
<p> This is what I started with, a standard 040 casting converted to 40mm and 35,5 stainless valves. The head has been flycut to match 94mm cylinders, to be used on my "Oxyboxer engine" see the projekt here<br />
 I started with disassembling of the head, by removing the valves. I have a special vw-tool for this task, but you could use any valvespring compressor..<br />
 This is the inlet port of the standard head, ...like a virgin...<br />
Questions? Comments?...here<br />
 and the exhaust ports...                                                                               Questions? Comments?...here!<br />
 this is from the combustionchamber side, you can clearly see the rough edges where the machined areas meets the cast areas..<br />
 closeup<br />
 and again, is would be a sin, not to touch these poor flowing ports...<br />
 I start by spraypainting the chamberside, and the gasket surfaces on the inlet and exhaustside..</p>
<p>  Then I stick a cylinder in the head so I can scribe a line where the edge of the sealing surface is..<br />
 Here you can see the line...<br />
 Then i scribe a line 13mm out from the radius of the valves<br />
 And a line to "tie" them together. this is the edge of my new combustion chamber. What I am going to do here is normally called "unshrouding the valves", and to my opinion, -is just as important as porting the ports before the valves<br />
 Put the head in a vise to hold it firmly.<br />
 this is my favorite porting tools: an air grinder with different shapes of grinders. The oval one in the grinder is my favorite. You could probably also use a Dremel tool, but i have never tried it..<br />
The metal gaskets is what i use for making templates of, the thick paper gasket is what I will use when the engine is finished.<br />
Another important tool is a can of WD40 to spray on the grinders from time to time to prevent the aluminiun to burn on to the tools<br />
 Here the unschrouding is roughly finished, I use a set of dummy valves in the head while I am working, to protect the seats<br />
                                                           Questions? Comments?...here!<br />
 You can end the job by polishing the surface, I probably should have too, but I did not have the patience (and I dont think it matters that much)<br />
 Then the inlet ports. The objektive is to "straighten" the port, to make it more easy for the air/fuel to flow through the port. there is quite a bit wich needs to be removed above the valveguide, compare this picture to the pictures of the "unported" head above<br />
 Use your finger again and again to feel where the edges are, and to compare that you get all the ports identically<br />
 Now there is "light at the end of the tunnel"...!<br />
 Just for comparison..<br />
Remember these ports are going on a 2110cc engine, If you are going to build a much smaller engine, you probably should  not make the ports this big (unless it is going to make high rpms!)<br />
 beware of the "hump" below the valvesprings, it is a thin area, dont take too much off there..<br />
 When the porting of the first inlet port was done, I made a template of a original metal inlet gasket, witch i matched the hole , and used to scribe how the other three ports should be ported.<br />
I have saved the template/gasket for my next portingjob...<br />
 On the echaustports, i simply enlarged the hole in a echaust gasket to a diameter of 36mm, and used that as a template for alle the exhaustports.<br />
You should match the exhaustport to the size of your exhaustsystem...<br />
 A picture of the "before" port..<br />
 Here you can see the sharp corner(s) in the port. especially on the "short" side just below the seat..<br />
 Here you can see how i have "widened" the port, and radiused the "short" side<br />
 another pic. </p>
<p> There is a huge difference before and after you have radiused the short side, amazing that the exhaust can get out without this work done...<br />
Even the factory found out, and did it on the wbx heads !<br />
 here my "opened" exhaust port...<br />
 This is a tough one, you purists close your eyes..., -a poor mans 3 angle valvejob...<br />
 The pictures speaks for themselves..                                                      Questions? Comments?...here!<br />
 before and after...<br />
 much better flow at low lift.......<br />
 finally a lapping job...and done..<br />
Remember to matchport the manifolds too!!</p>
<p>_________________________________________________________</p>
<p>om det passer aner jeg ikke , tog bare en vopy paste , har ikke selv læst det
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			<title>Anonymous on "portning af toppe"</title>
			<link>http://vwnettet.dk/topic/157784#post-507266</link>
			<pubDate>Thu, 13 Aug 2009 17:18:57 +0000</pubDate>
			<dc:creator>Anonymous</dc:creator>
			<guid isPermaLink="false">507266@http://vwnettet.dk/</guid>
			<description><p>hmmm
</p></description>
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			<title>Anonymous on "portning af toppe"</title>
			<link>http://vwnettet.dk/topic/157784#post-507136</link>
			<pubDate>Thu, 13 Aug 2009 09:01:12 +0000</pubDate>
			<dc:creator>Anonymous</dc:creator>
			<guid isPermaLink="false">507136@http://vwnettet.dk/</guid>
			<description><p>hejsa der er problemer med dette link nogen der kan hjælpe mig<br />
<a href="http://www.gearheads.dk/portingside/porting.htm" rel="nofollow">http://www.gearheads.dk/portingside/porting.htm</a>
</p></description>
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